More
than 10 months after the Kaduna Refining and Petrochemical Company
(KRPC) went into comatose due to a breakdown of many of its components
and as a result contributing to epileptic supply of crude oil, the plant
has surged back to life, with a current production of about 60 per cent
of its installed capacity.
The feat came within the first 100 days of the President Muhammadu Buhari administration.
The
KRPC, the third refinery to be built in Nigeria, was commissioned in
1980 to cope with the growing demand for petroleum products, especially
in the northern part of the country
The
Kaduna refinery was designed to process both Nigerian and imported
crude oils into fuels and lubes products. In December 1985, the Fuels
section of the refinery was successfully debottle-necked from 50,000
barrels per stream day (BPSD) to 60,000 BPSD. In March 1988, its 30,000
metric tonnes per annum Linear Alkyl Benzene (LAB) Petrochemical plant
was commissioned. Another of its component, the Petrochemical plant,
derives its entire raw materials, including utility supplies, from the
refinery itself.
The
objectives of KRPC are to optimize the capacities of the existing
plants, reduce the plants’ operating costs, develop new products from
existing facilities for use in downstream industries and extend refining
services to the West African sub-region. Like other subsidiaries of the
Nigerian National Petroleum Corporation, the KRPC is owned 100 per cent
by the NNPC.
The
KRPC, the biggest refinery in Nigeria, had an initial capacity of
100,000 BPSD, but over the years, mainly problems, including inadequate
or virtual non-supply of crude oil arising from pipeline vandalisation
and issues bordering on irregular turn-around maintenance (TAM), reduced
production to insignificant levels. Until recently when the plant
roared back to life, it was virtually dead. At full capacity, it was
scheduled to produce 3,957 metric tons of premium motor spirit per day,
1,686 metric tons of kerosene, 3,000 metric tons of diesel, 1,796 metric
tons of asphalt, 657 metric tons of base oil, 620 metric of liquefied
natural gas and 2,100 metric tons of fuel oil.
According
to the KRPC Managing Director, Engineer Saidu Muhammad, the plant has
been going through a radical overhaul using Nigerian engineers only. The
TAM at the refinery, which was said to have started last October, is
scheduled to run till March next year without shutting down production
in the entire refinery. After the rehabilitation during which vital old
components of the refinery, like compressors and pumps would have been
worked on and probably replaced with new ones, the refinery’s present
operating level of 60 per cent is expected to go up to, at least, 90 per
cent.
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